BIG KAISER company News and Trends items

The EWD Smart Damper damps vibrations and reduces chatter in deep-hole finish boring – thus achieving better surface finishes and improved metal removal rates. For precision machining of deep bores, it has previously been necessary to choose low cutting data in order to prevent vibrations, which massively increases processing time. The EWD Smart Damper overcomes this ...

The new air turbine spindle enables existing machines to be cost-effectively upgraded and high-speed micro-machining to be done in a normal machining centre, without the need to purchase an expensive new high-speed machine. Operating at such high speeds helps to improve machining accuracy, enhance surface finish and significantly lengthen tool life, as well as reduci...

Based on KAISER''s existing 319 SW series, the MW Boring Head is a twin-cutter boring tool, which means it can quickly remove large quantities of material, compared to single-cutter tools. The MW''s two cutting edges can be pre-set independently to the required diameter, with a tolerance of 0.2mm. The MW Boring Head is ideally suited to semi-finish or finish boring o...

The new chucks can directly clamp ultra small mills and drills, without a reduction sleeve, with a diameter as low as 3mm – the smallest size for any similar product, worldwide. The new chucks were developed for demanding finishing operations in confined areas. For clamping diameters of 3mm the external diameter of the chuck nose is only 14mm, and at a length of 90 mm th...

KAISER''s digital boring tools dramatically increase accuracy and process reliability in the machine tools industry. This is because setting errors by handling are virtually eliminated due to the large, easy to read digital display, which delivers ultra-precise accuracy of 0.001mm in diameter. Reducing errors saves time and reduces the amount of waste produced and theref...

Face grooving with boring tools is generally more efficient than milling with circular interpolation, especially when manufacturing bores with large diameters. Also, whenever a surface for sealing application is required, there is no other option except using boring tools with face grooving accessories. The new face grooving system can be used as either a single or twi...

For manufacturers using milling chucks, pullout is a major issue, particularly when machining HRSAs such as titanium or Inconel. In demanding applications, such as in the energy and aerospace markets, there is a need for guaranteed security against pullout – ensuring there is no costly damage to parts, or delays in manufacturing processes. Now, KAISER''s MEGA Perfect ...

The high-precision Smart Damper system is ideal for critical applications that require very long tools in the automotive, energy and aerospace industries, for example gearboxes for construction equipment. A standard holder with a projection length of over 300mm and boring bar diameter of 50mm allows for a maximum cutting speed of 40m/min in manufacturing GG30. Raisin...

Ideal for deep bores which require long tool combinations, the EWBD precision boring head delivers excellent precision due to its internal self-balancing mechanism. This makes it well-suited to boring for machine pedestals, gearbox housing, cranes, hydraulic manifold and vehicle manufacturing. The new head includes the world''s first PSC interface made entirely of alu...