The Comparison Of Different Types Of Glass Cutting Machines

Perfect Laser Glass Cutting Machine

Glass cutting is the first step in glass deep processing and the most common process. This is usually due to the fact that the Glass Cutting Machines is a common glass mechanism. When cutting with an automatic Glass Cutting Machines, you need to typeset before you can cut, remove the film and other processes. It is not only necessary to discharge as many components as possible according to the shape required on the original glass plate to improve the utilization of raw materials, but also requires that the typesetting operation is simple and easy to use. Mechanical interactive typography is a typesetting method that allows operators to use the on-site control task table for typesetting and cutting. This is the most common and convenient type. Depending on the application power, the type of cutting machine can be divided into manual semi-automatic and fully automatic. If it is based on the shape of a glass, it can be divided into square, shaped and round Glass Cutting Machines. So what are the advantages and disadvantages of these cutting machines?

The manual Glass Cutting Machines is simple to operate and low in cost. It is mainly based on the shaped glass of the machining center, but the size of the processable glass is not large, and the mold must be made first when processing the shaped glass. However, mold manufacturing requires experience and skill and will be time consuming.

The semi-automatic profiled Glass Cutting Machines adds some automatic functions to the manual, which makes the operation process simpler and the manufacturing cost higher than that of the manual cutter, but it is still at a relatively affordable level, and the size of the processable glass is slightly larger than that of the manual cutter. It is also based on shaped glass cutting, and it is also necessary to make the mold before the processing of the opposite sex glass. Although it also means time and effort, because the cutting time uses pneumatic + motor kinetic energy, it saves a lot of manpower, so the production efficiency is much higher than the manual cutting machine.

The automatic Glass Cutting Machines can process square, round and shaped glass. The processing method is controlled by computer software equipped with a machine, and the drawing is directly performed and the operation is performed. Sample adjustment is very convenient. Professional cutting software and optimization software make the cutting process easier, more efficient and more accurate, reduce human error and loss, and save the company's production and labor costs. With the aging of the population, automation has become a means of transforming and upgrading traditional enterprises.

Therefore, automatic glass cutting machines are increasingly welcomed by deep processing companies. Also, due to the high degree of automation, the manufacturing cost is higher than manual and semi-automatic cutting machines. In the future, it will gradually develop into a fully automatic glass cutting production line, achieving unmanned operation from the original film to the next film, further improving production efficiency, but still in its infancy. There are no fully mature technical equipment. In particular, there is always a gap between domestic and foreign equipment. Deep processing companies must choose the right product based on their actual capabilities. Although the advantages of automatic glass cutting machines are outstanding, they are too costly compared to small businesses, and require a large amount of processing and production each time. Each time you need to re-adjust the processing graphics, but not flexible enough to adapt to small-volume order production.

Suitable for glass cutting machines

The automatic ultra-thin glass cutting machine can meet the cutting requirements of all kinds of glass such as architectural glass, mirror glass, furniture glass, mirror glass, silicon glass, watch glass and glass.

Software - an important part of the glass cutter

1. Combined with motion control software

2. Optimization software and production management software can be used to support the connection

3. With cutting limit protection

4. Can automatically calculate the capacity function

5. Has more than two thousand cutting gallery (for easy drawing and operation)

6. AUTO graphics package compatible

7. The optimization software is compatible with the cutting software.

8. With automatic correction function to ensure cutting accuracy

9. Cutting path selection function to ensure the best cutting speed

10. Automatically adjust the cutter pressure, fast, accurate and stable

11. Shaped cutting automatic pressure, can quickly and effectively ensure the cutting effect

12. Point correction function twice, set the origin

13. Operation input: keyboard and mouse, Chinese/English dialogue interface

14. Automatic cutting tool pressure with special shape to ensure the best cutting effect

15.Shape template scanning: Scanning CAD functions graphically with various (including special shapes) templates

16. Optimization software: cutting size can be arbitrarily combined sorting, the output of the best cutting scheme, improve the cutting rate, and optimize

17. There are two manual modification functions in the software to effectively improve the cutting utilization rate.

18. Optimization of pressure and speed: according to the pattern, line, curve, bending, bending start point; acceleration, deceleration section automatically optimizes the output to the most suitable pressure and speed

19. Special Gallery: Contains more than 300 special software libraries that meet all the possibilities.

20. Shape optimization: in the graphics library according to the order of the geometric shape and the change of any size, the free rotation is horizontal, combined with each other

21.Chinese operation interface: man-machine dialogue should use the complete Chinese menu

22.Drilling positioning function: special shape corridor, providing drilling positioning function

23.Tool head protection: mechanical protection, eliminating the possibility of all collisions

24.Automatic cutting equipment can accurately cut any straight, oblique or irregular

25.Stroke protection: Maximum travel of equipment with both mechanical and electrical protection

26.Cutting pressure adjustment function: Any cutting pressure adjustment can be directly adjusted through the keyboard without manual manual operation.

Glass knife repair

1. The laser tube must be filled with circulating water before working.

The Glass Cutting Machines automatically flows into the water tank, opens the water tank, removes the water pump, and removes dirt from the water pump. Clean the water tank, replace the circulating water, return the water pump to the water tank, insert the water pipe connected to the water pump into the water inlet, and arrange the joint. Power the pump separately and run for 2-3 minutes.

2.Fan cleaning

Long-term use of the fan will cause a large amount of solid dust to accumulate inside the fan, which will generate a lot of noise, which is not conducive to exhaust and deodorization. When the fan suction is insufficient, first turn off the power, remove the air inlet and outlet pipes on the fan, remove the internal dust, reverse the fan, and pull out the fan blades until it is clean. Then install the fan.

3.Cleaning the lens

The lens should be gently wiped and the surface coating should not be damaged and the wiping process should be gently wiped to prevent it from falling. Also, install the focusing mirror with the concave side facing down.

4.Clean the guide rail

The guide rails and linear axes are one of the core components of the device and their function is to guide and support. In order to ensure high machining precision, the guide rail and linear guide are required to have high precision, and the glass cutting machine has good processing quality. Daily maintenance of the guide rails and linear axes is required.

The advantages of a Perfect Laser Glass Cutting Machines:

1. Adopt stepper motor or servo motor, drive and CNC control system to ensure high precision and smooth operation. Otherwise, the machine has less consumables, low cost of use, and long service life.

2. The glass cutting machine is equipped with imported precision rack and Taiwan TBI linear guide, ball screw, which has the advantages of low friction resistance, high precision, good reversibility and high efficiency.

3. The workbench adopts special anti-special board, which can be customized with aluminum or marble countertops to meet the diverse needs of customers.

4. It adopts imported German Bole cutter wheel, which can be cut at the same time and can be applied to various types of glass materials.

5. The functions of the CNC system are various. It not only has the basic functions of manual, stepping, automatic and returning to the machine origin, but also has unique functions such as simulation, dynamic display tracking, Z-axis automatic alignment knife.

6. Adopting man-machine interface, CAD drawing can be optimized and intelligently cut, and the operation is simple.

7. The thickness of the cut glass can be as low as 0.15mm for ultra-thin glass cutting.

8. This machine adopts advanced configuration at home and abroad, with low operating cost and long service life.

Over the years, Perfect Laser has been providing customers with a variety of metal and non-metal cutting machines. After a long period of testing, the introduction of foreign advanced technology, using CAD drawing technology, Perfect Laser successfully developed this new automatic ultra-thin glass cutting machine. The machine adopts stepper motor or servo motor, drive and CNC control system, and is equipped with imported cutter wheel. It has good function stability and high precision. It can cut at the same time with multiple knives, and realizes wire cutting, profile cutting and circular cutting of various photovoltaic glass and ultra-thin glass. In addition to its excellent configuration and performance, the machine also features a human-machine interface that optimizes intelligent cutting and is truly easy to operate and intelligent.

More information about Glass Cutting Machines, please click www.perfectlaser.net.