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Ultrasonic Wire-to-Terminal Assembly Solutions Satisfy Requirements of Today’s Complex Electronic Components

Sonobond Ultrasonics’ metal welding technology is keeping pace with the growing number of increasingly complex electronic components used in automotive and other circuitry. Sonobond's metal welders--all made in the U.S.A.--can also accommodate a variety of specialty applications through its custom tooling capabilities. The company even offers the SPG 2600 wire-to-terminal welders to produce single point ground terminals that eliminate electrical noise caused by multiple ground connections or loops.

Sonobond’s SPG 2600--Single Point Ground Welder--is a microprocessor-controlled, spot-welding system that ultrasonically welds as many as 18 wires onto a single terminal with just one pulse. Then, it automatically folds over the terminal arms to provide stress relief for the joint. Ground loops, that generate electrical noise, are eliminated.

OUR UNIQUE ULTRASONIC TECHNOLOGY OFFERS IMPORTANT ADVANTAGES

Sonobond’s precise, ultra-reliable metal welding capability—unmatched by any other ultrasonic machine—is due to our patented WEDGE-REED System. This System maximizes ultrasonic metal welding effectiveness by combining high vibratory force with low amplitude coupling, and shear mode vibration with direct vertical force which are essential for eliminating bending stresses and stalling. It also exclusively enables most oxidized and lightly tinned metals to be welded.

IT’S EASY TO ARRANGE A FREE VIABILITY TEST

Simply visit www.SonobondUltrasonics.com and click the FREE SAMPLE WELDS button. You’ll be taken to a short form that can be completed quickly and easily. Sonobond’s technical staff will respond promptly with material requirements and destination details. Send your materials for the sample welds, and we’ll determine the proper equipment and any tooling customization needed to satisfy your specific production welding requirements.

EXPERT CUSTOM TOOLING

Sonobond has over 66 years of metal welding experience, and the first ultrasonic metal welding patent ever issued. We design tooling to assure the various pieces are held together in their proper orientation while the weld is being completed. We also make certain the weld conforms to your dimensional tolerances, electrical requirements, and mechanical specifications.

CONTACT US TODAY

Visit us at the Electrical Wire Processing Expo in Milwaukee, Wisconsin, May 11-12, Booth # 1544; go to www.SonobondUltrasonics.com; call 610-696-4710 or 800-323-1269; or email us at sales@sonobondultrasonics.com.

Details

  • Pennsylvania, USA
  • Sonobond Ultrasonics