#Product Trends
Automated Box Production in the U.S.: AOPACK Auto Feeding & Auto Stacking System in Real Operation
As corrugated packaging manufacturers pursue higher efficiency and lower labor dependency, automation has become a key factor in modern box production lines. This project further strengthens AOPACK’s presence in the United States market, supporting l
In this video and project showcase, AOPACK presents its Auto Feeding and Auto Box Stacking System, successfully installed at a customer site in the United States, demonstrating a higher level of automation for heavy duty box making machines.
NEFAB-Packaging-USA-factory-Auto-Feeding-Auto-Stacking-System
Customer Background: U.S.-Based Manufacturer in California
The customer is a packaging manufacturer located in Newark, California.
In August 2025, the customer installed one BM3000-HD Heavy Duty Box Making Machine, customized and optimized for the U.S. market to handle large-format and high-strength corrugated cardboard.
The machine has been operating stably and efficiently since installation.
NEFAB-Packaging-USA-factory-BM3000-HD-machine
BM3000-HD Configuration for the U.S. Market
The BM3000-HD installed at the customer site is equipped with advanced functions to support industrial carton production:
Cold gluing function (no additional gluing machine required)
Two sets of flexo printing units for logos, warning signs, and small graphic areas
One-process conversion from raw cardboard sheets to finished carton boxes
This configuration allows the customer to complete cutting, creasing, printing, and gluing in a single production process.
NEFAB-Packaging-USA-factory-Put-Cardboard
Automation Upgrade: Auto Feeding & Auto Box Stacking System
In January 2026, the customer received the long-awaited automation upgrade — the Auto Feeding and Auto Box Stacking System, designed to further reduce manual handling and improve production efficiency.
To ensure smooth implementation, AOPACK dispatched:
One experienced after-sales service engineer
One R&D engineer
Both engineers supported on-site installation, commissioning, and operator training.
The complete installation and training process was completed within 5 days.
Video Highlights: Automated Production in Action
The on-site video clearly demonstrates the automated workflow:
Forklift feeding raw cardboard pallets onto the Cardboard Lift Platform
Vacuum Cup Feeder with vibration separation to prevent double-feeding
Automatic Edge Guiding for precise feeding accuracy
Automatic carton collecting and stacking for higher output efficiency
From Semi-Automation to High-Level Automation
With the addition of auto feeding and auto stacking, the customer has significantly reduced manual labor intensity while achieving:
More stable feeding accuracy
Higher production efficiency
Cleaner and more organized output stacking
This solution enables a higher level of carton production automation, especially suitable for large-format and heavy duty corrugated packaging.
AOPACK Automation Solutions for Box Making Machines
AOPACK continues to develop modular automation solutions for corrugated box making machines, supporting customers worldwide with:
Customized machine configurations
On-site installation and training
Long-term technical support
AOPACK regularly presents similar automation solutions at global exhibitions and trade shows worldwide. We will attended PRINTING United Expo 2026 at Las Vegas, United States. Date: September 23–25, 2026 | Booth: N5213
Contact AOPACK to learn more about automated box making solutions:
Website: https://www.aopackmachine.com
Email: [email protected]
WhatsApp: +86 150 2002 3038
