Ensuring Quality and Reliability with the Buckleys DCCT Pro2 Pinhole Detector

The Ultimate Tool for Testing Battery Boxes

Battery boxes are integral to a wide range of applications, from automotive to energy storage solutions. A pinhole in the coating of one of these boxes could lead to catastrophic failures, including leaks, short circuits, or even fires. By using the DCCT Pro2 to test the non-conductive lining thoroughly, manufacturers can catch defects before they leave the factory.

What makes the DCCT Pro2 stand out?

The DCCT Pro2 is a mains-powered pinhole detector, expertly engineered for rapid and effective porosity testing. Whether you're running an automated production line or need a reliable tester for discrete items, this unit is built to deliver precise, consistent results every time.

Precision in testing: It’s designed to detect even the smallest flaws in the non-conductive coatings of battery boxes. By applying a test voltage to a custom electrode inside the box, the instrument identifies faults by detecting a spark that arcs through the defect to a conductive material placed outside the box. This meticulous testing process ensures that every box is up to standard, particularly at critical points like injection moulding seams.

Customisation at your fingertips: No two manufacturing processes are identical, which is why we offer custom electrodes tailored to your specific application. Whether you're testing large battery enclosures or smaller, more intricate boxes, we can provide the tools you need to ensure complete coverage and accurate results. It also offer complete flexibility with programmable output voltage, sensitivity, and timing parameters. This adaptability means it can be tailored precisely to your testing needs, whether you're dealing with different materials or varying production speeds.

Seamless integration: In today's fast-paced manufacturing environments, automation is key. The DCCT Pro2 is designed with this in mind, allowing easy integration into automated testing systems. Its user-friendly interface, clear display, and multicolour backlight provide instant feedback, ensuring operators can monitor testing processes efficiently.

Built for reliability: It's housed in a 19” rack-mountable case, making it a robust addition to any testing setup. It features a re-settable high-speed counter and both visual and audible alarms, so you never miss a defect. Plus, with a mains supply voltage range of 90-250VAC, it’s as versatile as it is powerful.

Regulatory compliance: Quality assurance isn't just about catching defects—it's about meeting stringent industry standards. The DCCT Pro2 conforms with BS EN 62230, is UKCA and CE approved, giving you peace of mind that your testing process is both effective and compliant.

The DCCT Pro2 is more than just a testing device - by integrating this powerful tool into your production line, you ensure that the lining of every battery box meets the highest standards, preventing costly failures.