How modular machines simplify production: EMAG at EMO 2015

Modular concepts are the star at EMAG booth B23 in hall 4 at EMO 2015 where modular machines will display their flexibility to be perfectly configured for a wide array of tasks. The newest modular automation system for fast and efficient linking to complete manufacturing systems as well as the new modular machine platform for processing large components will show not only how modularity simplifies production, but how it can also increase productivity.

Today, the range of EMAG modular machines continues to expand, from the classic VL vertical turning machines for chucked parts and the VT series for shafts, to the VL 4 H vertical gear hobbing machine, the VLC 100 C vertical chamfering machine and the VLC 100 GT vertical turning and grinding center, as well as induction hardening units in the MIND series from eldec, the laser welding systems in the ELC series and ECM machines – EMAG can supply the perfect modular concept for almost every application and technology.

Standard, flexible, modular

The basic thought behind the modular concept was to develop a machine type that both enables production planners to develop manufacturing lines easier than ever before while also delivering the familiar EMAG precision and productivity. The result is a machine concept that combines the established strengths of EMAG machines, namely their integrated pick-up automation and proven machining quality, with the EMAG Group’s wide range of technologies.

Standard design – simplified processes

EMAG modular machines all share the same basic design based on a strategy to use identical components in all of them. Even machines which feature different machining technologies can often use identical components, which, of course, drastically reduces warehousing costs for spare parts. The compact design of the machines is also standardized, creating a small footprint due to the integrated automation system. The modular machines are also supplied with an integrated pick-up automation system enabling them to load themselves directly with workpieces from an integrated parts storage facility using a pick-up spindle.