Overhead conveyors for lightweight parts

Optimize your internal logistics without oversizing the solution

When we think of overhead conveyors, the first thing that comes to mind is large loads suspended in the air. But what if we told you they could also be the perfect solution for moving lightweight parts more cleanly, safely, and efficiently?

In industry, every second counts. And while these parts may not be heavy, handling them requires precision, care… and space. That's where overhead transportation comes into play.

What is considered a lightweight part?

These are components that, although not posing a great challenge in terms of weight, require attention due to their size, shape, or fragility. We're talking about:

• Bumpers and plastic panels in the automotive industry.

• Casings and structures for household appliances.

• Empty boxes in logistics centers.

• Plastic or metal components on assembly lines.

• Reusable containers for picking and sequencing.

Although these parts are not heavy, their volume or fragility demands efficient transportation systems to avoid damage and improve productivity.

Advantages of implementing overhead conveyors for lightweight parts

1. Space optimization on the floor: By moving transportation to the overhead level, floor space is freed up, reducing congestion and improving workflow.

2. Continuity in production: Automating the movement of lightweight parts reduces the need for manual intervention, ensuring a constant flow and reducing downtime.

3. Protection of delicate parts: Minimizes the risk of damage such as bumps or scratches, especially for fragile components or parts with sensitive finishes.

4. Operational flexibility: Allows integration of intermediate buffers, sequencing systems, and inspection stations, adapting to various logistical needs.

5. Reduction in operational costs: Reduces manual handling and the use of equipment like forklifts, leading to significant savings and greater efficiency.

Specific solutions for lightweight loads

Not all overhead conveyors are designed for heavy loads. For moving lightweight components, there are more efficient and cost-effective solutions compared to traditional chain or skid systems, which can be oversized and costly in terms of energy and maintenance.

A standout example is the Esyconveyor, our overhead conveyor designed specifically for lightweight parts. This system uses a resistant, lightweight Kevlar cord, eliminating the need for constant lubrication and reducing maintenance. Its advantages include:

• Cleaner transportation with no lubrication residue.

• Lower maintenance, greater energy efficiency, and lower investment.

• Lighter structure, adaptable to different plant layouts.

Use cases in various industries

• Automotive industry: Transport of exterior parts before and after the painting process, and sequential movement for assembly lines.

• Home appliance manufacturing: Movement of plastic casings and lightweight components between assembly stations, optimizing production flow.

• Logistics and distribution centers: Transport of empty boxes and sequencing buffers to improve picking and dispatch times.

• Food industry: Movement of products in process, ensuring optimal hygienic conditions and reducing manual handling.

Manual or automatic?

Not all overhead conveyors need to be automatic. There are manual systems that can be an excellent alternative in certain applications.

A manual overhead conveyor is an efficient option for moving parts over short distances continuously. It also allows for temporary storage or the creation of intermediate buffers without the need for complex automation.

The advantages of manual systems include:

• Direct control by the operator.

• Lower investment.

• Easy to install and scale.

• Improved ergonomics and safety.

On the other hand, an automatic overhead conveyor is ideal for optimizing time and reducing human intervention. It also ensures a constant flow of materials without interruptions in production.

The choice between manual and automatic depends on the type of operation, the volume of parts to be moved, and the need for synchronization with other processes.

Esypro: Specialists in making everything flow

At Esypro, we’ve been designing transportation and storage systems for lightweight parts that truly meet the needs of each plant for over 35 years.

Is your operation still relying on traditional systems to move lightweight parts? Perhaps it’s time to look upwards.

Contact us and discover how an overhead conveyor can transform your internal logistics without complications or oversizing.