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FPI Empowers the New Energy Vehicle Industry with Green Manufacturing

FPI's WMS-2000 Water Pollution Source Analysis System

At the wastewater treatment facility discharge outlet of the Xiaomi Auto factory, FPI's WMS-2000 Water Pollution Source Analysis System is continuously monitoring key indicators such as Chemical Oxygen Demand (COD), Ammonia Nitrogen( NH₃-N), Total Phosphorus(TP), and Total Nitrogen(TN) in real time. It accurately records emission data to ensure stable and compliant water quality.

The live broadcast of CCTV News focused on this high-precision online water quality monitoring instrument, which quietly safeguards the safety of discharged water and leverages technological strength to support green manufacturing.

The rapid development of the new energy vehicle industry relies on both government policy support and corporate technological innovation. During this year's Two Sessions, the government work report once again emphasized the importance of digitalization, intelligence, and green, low-carbon transformation in manufacturing. As a result, wastewater monitoring in the production of the new energy vehicle industry has become a key concern for the government, enterprises, and the public.

How can the industry drive growth while achieving green manufacturing? The FPI WMS-2000 Water Pollution Source Analysis System provides the answer by addressing water quality pollution in new energy manufacturing. Based on national standards such as the Technical Specification for Permit Application and Issuance in the Automobile Manufacturing Industry (HJ 971-2018) and the Integrated Wastewater Discharge Standard (GB 8978-1996), the system accurately monitors conventional factors, heavy metals, and characteristic pollutants at discharge outlets, providing a solid foundation for the sustainable development of the new energy vehicle industry.

Three Core Technologies Build an Intelligent Wastewater Monitoring Defense Lin

Comprehensive Coverage of Key Indicators: Supporting Enterprises in Compliant Discharge

To ensure stable and compliant wastewater discharge, the system provides full-coverage monitoring of critical parameters, including chemical oxygen demand (COD), ammonia nitrogen (NH₃-N), total phosphorus (TP), total nitrogen (TN), pH, flow rate, suspended solids (SS), and phosphates. By integrating mixed sampling with real-time online monitoring, the system effectively overcomes the limitations of traditional instantaneous sampling, addressing issues such as insufficient representativeness and low sample consistency.

When mixed water samples exceed regulatory limits, the system automatically triggers an alarm and initiates sample retention for reanalysis, ensuring data accuracy and reliability. If the detected values comply with standards, the sampler resets and drains automatically, enabling intelligent and efficient monitoring management.

Precision Heavy Metal Screening: ICP-MS for Trace-Level Detection

For wastewater discharge points in coating workshops—such as conversion film treatment units containing nickel and chromium—as well as other production outlets with Class I pollutants, the system enables rapid detection and screening of over 30 heavy metals, including total nickel (Ni), total lead (Pb), total cadmium (Cd), and total chromium (Cr).

Equipped with a high-end online ICP-MS (Inductively Coupled Plasma Mass Spectrometry) system, the solution leverages full-element scanning and an extensive element database to perform rapid screening, precise identification, and quantitative analysis of unknown pollutants. This significantly enhances detection capabilities, providing comprehensive protection for water quality against heavy metal contamination.

For wastewater discharge outlets of pollution units consuming 10 tons or more of oil-based paint (including thinners) annually, the ability to monitor characteristic pollutants such as fluorides, cyanides, and anionic surfactants is essential. FPI’s water quality monitoring system provides automated online monitoring for these key factors. Additionally, in coating workshops and other toxic and hazardous substance discharge processes, the system integrates a comprehensive toxicity online monitoring instrument to ensure precise detection, effectively reducing the environmental risks of industrial wastewater discharge.

Beyond the new energy vehicle manufacturing industry, FPI specializes in water pollution source monitoring across various sectors, including coal coking, chemical processing, metal smelting, and cement production. The company offers customized online monitoring solutions tailored to complex industrial conditions, ensuring accurate and efficient water quality monitoring to safeguard water environment safety.

Reliable Data, Advanced Technology, and Secure Systems

Accurate & Reliable Data: Ensures precise, complete, and trustworthy data collection, transmission, and processing, with a remote data capture rate exceeding 99.9%.

Advanced & Efficient Technology: Equipped with fault tolerance, data backup, and system recovery capabilities to ensure long-term stable operation.

Scalable & Upgradable: Designed for seamless functional expansion and instrument upgrades, meeting customers' evolving monitoring and capacity needs.

Robust Information Security: Features anti-tampering, anti-leakage, and data encryption measures, along with strict, dynamic user access control to ensure data security.

For more information on our water quality products, please submit your details: https://www.fpi-inc.com/en/pages/consult/consult.

To explore our water quality analysis solutions, watch our YouTube video: https://youtu.be/gjGfX81XXhA.

FPI Empowers the New Energy Vehicle Industry with Green Manufacturing

Details

  • Qian Mo Lu, Bin Jiang Qu, Hang Zhou Shi, Zhe Jiang Sheng, China
  • Focused Photonics Inc.