Case Study: How does the laser tube cutting machine realize intelligent automatic oval tube processing?

Golden Laser Intelligent laser tube cutting machine applied for fitness equipment manufacturing.

Q: What are the requirements of Golden Laser's fitness equipment manufacturing customers in Taiwan?

A: The client needs to laser cutting oval tubes with diameters of 89*38mm and 114*64mm, with lengths ranging from 4.5M to 6M.

How does Golden Laser realize automatic processing of special-shaped tubes?

1. The fiber laser pipe cutting machine is matched with an intelligent auto feeder. It has precise feeding, pushing, and length measurement functions and is precisely controlled by four servo motors. To ensure that the pipe is sent to the pipe cutting machine stably and accurately.

2. The PA system developed by Golden Laser can share data with the auto feeder. It will ensure that the chuck accurately clamps the pipe. The laser cutting head accurately processes the tube, and the finished product falls into the receiver accurately.

3. Golden Laser customized the unique front and rear jaw clamps for the oval tube to ensure the cutting accuracy of the tube.

4. The length of the pipe is relatively large, and there will be interference between the clamp of the feeder and the support of the equipment. Still, we have a data-sharing function, and the feeding method of different pipes can be automatically selected and matched.

5. The laser cutting program is automatically switched without human intervention.

For the fitness equipment manufacturing industry, the pain points analysis of customers processing oval tubes:

1. How to avoid scratches caused by claws during tube processing?

● After a lot of testing, Golden Laser has customized a special radian claw and processing, which perfectly solves this problem.

2. How to ensure laser cutting accuracy of the oval tube?

● Since the manufacturing process of the oval tube is different from that of the standard tube, it is more difficult to achieve normal straightness and torsion.

● Golden Laser provides particular laser mechanical parts and unique craftsmanship. Our engineers continuously laser-cut 100 elliptical tubes. The accuracy of the final product is very satisfactory to the customer.

3. The customer said: what should I do if I want zero tailings?

● According to the customer's cutting drawings, Golden Laser provides laser solutions: guarantee zero tails in half a meter of pipe, the function of opening the middle chuck, the setting of the Lanteck software, the assembly of the chuck with adjustable clamping force, etc., and finally achieve zero tails material.

If you are not sure whether your metal pipe can be processed by fiber laser pipe cutting machine, please feel free to contact us!