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GBC-60W Computer Control Deep Drawing Cups Testing Machine

Deep Drawing Cups Testing Machine

1.Device model and name

GBC-60W Computer control deep drawing cups testing machine

2.The application of the device

The machine adopts mechanical and electrical integration design, and it has concise and elegant appearance, it is the precise device used to test manufacturability of metal thin sheet and banded material, according to GB/T 4156-2007, it can inspect metal’s plastic deformation of metal’s thin sheet and banded in the testing, it also accords with in GBT24183-2009 , GB/T5125< Method for deep drawing cups testing of non-ferrous metals> for testing the anisotropy of non-ferrous metal sheets. Replacement of related molds can also be tested on related materials according to the national standard GBT9753-2007 "Paints and Varnishes Cupping Test" and GBT15825-2008 "sheet metal formability and test methods".

For cupping testing, using a certain specifications of steel ball or globular punch, put pressure on the specimen which perimeter has 10kn clamping force, until the specimen produce penetrating cracks, at this time punch press-in depth(mm), it’s the sheet of cupping value, this cupping value is used to judge plastic deformation properties of material.

The testing of deep drawing cups make the thin-sheet and strip’s wafer Sample(Ø55,Ø100)pressing on clamping ring and dies, under momentumeffect of punch applied, generated radially extending and bending plastic deformation, then drawing into a cylindrical cup one time, it is used to assay the material's anisotropic as the symbol of earing rate.

The sample is disk-shaped, and the draw ratio between the disk sample and the punch diameter is 1.8.

3.The characteristics of device

3.1. The cupping testing machine adopts the new structure principle, it can achieve the rate of constant speed control.(At past, the force of cylinder oil source unable to realize the rate of constant speed control, the precision and accuracy of hydraulic sensor is much more lower)

3.2. Our company produced the new cupping testing machine, has changed the past oil source afterburner loaded servo motor constant speed, at the same time, we have changed the hydraulic sensor to wheel-spoke sensor, it improve the accuracy and precision of testing cupping values greatly.

3.3. The cupping value measuring instrument is a grating measurement (displacement sensor), and its reading resolution can reach 0.001mm, which improves the controllability of the machine..

3.4. From the hardware configuration, or force transmission principle, it has been greatly improved than the original machine, configure computer controlling, it realize perfection of the machine, it can also realize the result of report, storage, batch, curve plotting and so on.

3.5. It has the function of automatic parking when the plate cracks, and the equipment is also equipped with a camera, which can accurately determine the value of cracked cupping.

3.6. Using integrated control, it has the advantages of high integration, powerful control function, high data processing ability and high reliability.

3.7. The experiment process is controlled by a microcomputer to realize dynamic display of clamping force load value, stamping load value, cupping value, test speed and test curve.

3.8. The test has data processing and graphic processing functions, and can print out a complete test report and test curve.

3.9. According to different materials, the clamping load pressure can be easily adjusted.

3.10. According to different test methods, different test accessories can be easily replaced.

3.11. Compact structure, simple and convenient operation.

4.Main technical parameters

4.1. Maximum test force: 60kN

4.2. Range of test force: 0.2kN~60kN

4.3. Test accuracy: ±1%

4.4. Speed of test: 2~100mm/min (under control of arbitrary rate and constant speed)

4.5. Thickness of Gripping specimen: 0.05~3mm ( High-precision sensor can realize ultra-thin sheet metal test)

4.6. Journey of cramping piston: 40mm

4.7. Resolution of cupping value: 0.01mm

Details

  • Shandong, China
  • Jinan Liangong Testing Technology Co., Ltd