Is the automatic cutting machine so magical?

Perfect Laser CNC cutting machine

When cutting multi-layer materials by hand, the cutting force and angle are not easy to control, which may cause displacement of the cutting edge when the material is displaced or resulting in dimensional error of the upper and lower layer pieces. Due to the limitations of habits, experience, and other limitations of cutting workers, manual cutting of large quantities is also difficult to achieve consistency in all parts.

CNC cutting machine uses vacuum adsorption device to avoid material displacement. With the help of computer intelligent control technology, it is possible to accurately calculate the size of the cut pieces and monitor the cutting operation throughout the process to effectively reduce the error and improve the machining accuracy. The cutting quality is obviously higher than manual work. For example, the suit's lining tends to be smooth. When hand-cutting, the upper and lower dimensions are deviated due to skidding. Once the repair is completed, the workload is increased and the production efficiency is reduced. However, the use of a CNC cutting machine can avoid such problems.

Under such a general trend, there is a rather high demand for quality improvement in the rapid production of products. The computer cutting bed can just accelerate the pace of these requirements in the early stages of production. The speed of cutting is 5-8 times faster than manual, and the zero error of the high quality piece can be achieved. The automatic computer cutting has become a standard equipment for enterprises to effectively improve the efficiency of the part before seams.

The automatic cutting bed can perfectly combine the model room with the cutting room, so that the flexible system can make the most use of various CAD design data. Highly integrated technologies such as automation, software, fabric cutting, and automating the entire process of pattern making, nesting, spreading and cutting. Wuhan Perfect Laser is a company that specializes in R&D, production, sales, training, and after-sales of various types of laser equipment. The CNC automatic cutting machine produced by our company is an intelligent cutting machine that successfully solved the problems of high cutting costs, severe material waste, and low production efficiency in traditional cutting (hand-cutting, electric-shearing) processes.

why use automatic cloth cutting system

1. Comparison between automatic cutting machine and manual cutting

(1) Improve the sewing efficiency of the rear lane, the knitting can be increased by 10%; the woven suit can improve the working efficiency by 15-20%.

(2) Reduce management costs, improve accuracy, the company adapts strongly, responds quickly to delivery time, improves company image, wins orders, and the production environment can be greatly improved.

(3) The cost can be recovered in the first year; the second year can be profitable.

2, technical quality comparison

    Manual operation: large piece error, low precision; low work efficiency, low utilization of production materials

Automatic cutting machine: small piece cutting error, high precision, high work efficiency, accurate cutting material, no waste; automatic cutting machine standardization, rapid production, its production quality and output are incomparable with traditional production methods.

3. Management comparison

Manual operation: the cutting scene is messy and less efficient

 a The quality of the piece and the use rate of the fabric are easily affected by the main factors of the operator. The production volume fluctuates greatly and is unstable, which brings difficulties to the formulation and implementation of the production plan.

b The mobility of the staff is large, making it difficult to manage

Automatic cutting machine Advantage:

a cutting environment clean and orderly reduce the workload of managers. The cost savings of using an automatic cutting machine in material use can be calculated, but the cost savings due to reduced management difficulty cannot be calculated numerically.

b Materials are effectively managed to improve material usage and save costs.

c cutting daily newspapers is conducive to the arrangement of production plans.

d Reduce management difficulty.

What is the difference between laser cutting machine and our multi-layer cutting?

a pollute the environment, harmful to the body; workers need to wear gas masks when operating.

b The principle of laser cutting is burning. After cutting, many black dust will be produced. This polluting cutting method is a taboo in the clothing industry.

c Laser cutting can not achieve multi-layer cutting, only a single amount of single cutting.

d Late input costs are high, for example: large amount of consumables.

12. Why use the Schwab laser spreader?

(1) Good quality and low price. The competitors use ordinary motors, and we use servo motor control. The cost of the motor is only 10,000 more than other brands, but the sales price is lower than other competitors.

(2) There is a special spreader.

(3) Jiaxin laser spreader does not need to adjust the fabric, mainly by servo control, no need to stand on the platform, and save manpower.

What industry is best for using a spreader?

(1) The knitting industry must use a spreader.

(2) To make woven fabrics of high-grade clothing fabrics, such as suits, it is best to use a spreader (indicating good benefits, persuading the spreader).

Comparison of automatic spreader spread and manual spread

1. Man-machine dialogue adopts color touch computer display, full Chinese digital interface, simple function, easy operation, digital automatic control, accurate than manual.

2. The feeding process has a spiral control rod, a toothed belt and an auxiliary pressing cloth fine adjustment rod.

3. Efficiency: The automatic spreader can operate at high efficiency for a long time, with high work efficiency and good spreading effect, and low manual spreading efficiency.

4. Cost: Manual spreading requires multi-person operation and strong dependence on personnel. The automatic spreader only needs one person to operate, reducing dependence on personnel, saving labor and saving costs.

5. Quality: The effect of spreading before cutting directly affects the quality of finished garments. The tension of hand-laid fabric is difficult to eliminate. After cutting, it is easy to have defective products and waste fabric. The automatic spreader can eliminate the tension and ensure the cutting quality.

6, can greatly enhance the corporate image: enhance the confidence of the billing customer and enhance the competitiveness of the enterprise market.

Wuhan Perfect Laser CNC automatic multi-layer fabric cutting machine PEDK-3300 uses a straight knife to reciprocate the cutting method, specifically tailored to the cutting of woven fabrics. Not only this machine can realize the automatic control on the machine, but also can adjust the parameters of the cutting sequence, the cutting direction, the cutting speed and other parameters according to various cutting conditions in the cutting bed control software to ensure high-quality cutting. Its features are as follows:

1.Computer design, automatic layout, saving raw materials;

2.Computer-controlled automatic cutting, simple operation;

3.Dust collecting device is configured to save maintenance time;

4.Support multi-source data format: Directly accept commonly used clothing design, typesetting software;

5.Energy-efficient, segmented control, effective noise and power reduction;

6.Unique algorithm and motion control technology to achieve a seamless connection of straight lines and arcs;

7.High cutting accuracy, self-sharpening time can be designed, and the cutting knife has a poor service life;

8.Standardization of platemaking standards;

9.Consumables are easy to replace, and replacement costs are low;

10.High degree of automation, simple operation.

Application：

Applicable Materials: The cnc fabric cutting machine is widely applied in cotton, linen, silk, blends, fibers, leather, wool, modal (Note that worse effect on chemical fiber material cutting.)

Applicable industries: The cnc fabric cutting machine is widely applied for apparel, automotive interiors, home, luggage, footwear, home textiles, outdoor tents and other large-scale production and processing industries.

The CNC automatic multi-layer fabric cutting machine is suitable for cotton, hemp, silk, blended, fiber, leather, fur, modal (special attention to chemical fiber is not easy to cut) fabrics, and it is also apply in the clothing, automotive interiors, home, luggage, shoes and hats, home textiles, outdoor tents and other large-scale production and processing enterprises.

Perfect laser has been specialized in various types of laser equipment research and development for many years and accumulated much industry experience. Perfect laser is always devoting to offer cost-effective products to our dear customers. This newly developed cnc fabric cutting machine is an intelligent automated cutter, which replace the traditional cutting (hand scissors, electric clippers) successfully solving problems such as high labor cost, large material waste, low productivity. Typesetting automatically, material saving, high cutting precision, high production efficiency. It is a large change in cropping history. For more info Welcome to pay a visit to our website: https://www.perfectlaser.net/automatic-fabric-cutter/automated-cutter.html