Wood-Based 3D-Printed Sensors Include Wireless Access

Simon Fraser University Mechatronic Systems Engineering
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Leveraging a previously developed technique, researchers developed sensors that are printed on cellulose and can be read wirelessly using a VNA.

Using wood—or to be more precise, cellulose derived from wood—is a hot R&D material, perhaps due to its biocompatibility and sustainability potential. A joint research team from Simon Fraser University (BC, Canada) (Fig. 1), and the Applied Wood Materials Laboratory at the Swiss Federal Laboratories for Materials Science and Technology (EMPA, Zurich) has developed 3D-sensor systems printed on cellulose that are disposable, ion-selective, and can be interrogated wirelessly. These sensors offer what the researchers maintain are a unique combination of form factor, high sensitivity, and flexibility.

The goal is to replace the plastic of common printed circuit boards (PCBs) with eco-friendly and disposable chemical sensors. “If we are able to change the plastics in PCB to cellulose composite materials,” noted project leader Professor Woo Soo Kim (SFU professor at FSU’s School of Mechatronic Systems Engineering), then “recycling of metal components on the board could be collected in a much easier way.”

To achieve this, they used a printable conductive ink that’s designed and optimized for cellulose nanofibers (CNFs) by adding silver nanowires (AgNWs). For better resolution of the printing, they used a polyimide film that has high surface hydrophobicity as a substrate. They were able to create 3D-printed sensor circuits that included inductor–capacitor (LC) circuits along with ion-selective membrane electrodes (Figs. 2 and 3). These electrodes can be tailored to selectively detect quantitative ion concentrations.

The change of ion concentrations is reported wireless by measuring the magnitude of S11 (the reflective coefficient S-parameter, also known as gamma or Γ, the return loss) at the resonant frequency of 2.36 GHz using a vector network analyzer (VNA) and loop antenna (Fig. 4). Among their many tests, Figure 5 shows the change in magnitude of S11 for the ion-selective membrane electrode (ISME) with four different concentrations of NH4Cl solution.

Full details are of the wireless, cellulose-based sensor are published online in Advanced Electronic Materials in their paper “Electrochemical Sensors: 3D Printed Disposable Wireless Ion Sensors with Biocompatible Cellulose Composites,” along with Supporting Information. The project is truly a global collaboration, as the printing process used is itself the result of collaboration between the same Simon Fraser University team and another group at DGIST, the Daegu Gyeongbuk Institute of Science and Technology in Korea. Details of that project were previously described in a paper also at Advanced Electronic Materials, “Impact Print‐Type Hot Embossing Process Technology” and summarized in a news report at the phys.org section of the Science X Network, “New breakthrough in hot embossing technology.”

1. Simon Fraser University Mechatronic Systems Engineering professor Woo Soo Kim holds one of the sensors developed by the multi-institute team (Source: Simon Fraser University)
 

1. Simon Fraser University Mechatronic Systems Engineering professor Woo Soo Kim holds one of the sensors developed by the multi-institute team (Source: Simon Fraser University)

 

2. These three 3D-printed inductor-capacitor (LC) circuit samples have different thicknesses with different printing paths; for example, 2L8C contains a double-layered inductor and 8-layered capacitor. (Source: Simon Fraser University)

 

3. The equivalent circuit of the sensor system consists of an ion selective membrane electrode (ISME) for the sensing part and an inductor-capacitor (LC) circuit. (Source: Simon Fraser University)

 

4. A VNA and loop antenna are used to “read” the sensor-produced signal via variations in S-parameter S11. (Source: Simon Fraser University)

 

5. The change in magnitude of S11 in ISME (with a NH4+ membrane) shows the frequency change, with four different concentrations of NH4Cl solution. (Source: Simon Fraser University)