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New Product Recommendation - Integrated equipment for dimension detection, eddy current testing and natural frequency of disc-shaped parts

New Product Recommendation - Integrated equipment for dimension detection

Brake disc dimension detection equipment, developed with the aim of providing a solution for measuring various brake discs, drum wheels and wheel hubs. It is specially developed for the testing of automotive brake discs, featuring high testing accuracy and quick and convenient clamping. It is suitable for offline or online production in factories.
The main goal of car manufacturers is to ensure the safety of products as much as possible.
In terms of design and structural prevention, the braking system requires extremely high quality.
Accurate inspection can check whether the size and shape parameters are within the range specified in the drawing, ensure that the parts have no cracks, pores and small holes, and guarantee whether the parts are suitable for assembly. Without these inspections, the quality cannot be guaranteed.

Shanghai Jianping's dimension detection equipment is equipped with an industrial PC, which can handle the measurement results of each part and the statistical analysis of limited production batches.
Brake discs, drum wheels and wheel hubs
In this system, checks can be carried out at the final and intermediate operation stages.
Ensure the comparable repeatability and accuracy of the measurement laboratory.
Thoroughly inspect and verify the production of brake discs, drum wheels and wheel hubs.
Brake drum dimension detection equipment
1.Manual loading and unloading automatic measuring instrument/robot loading and unloading/loading and unloading with truss available;
2.Dynamic measurement, displacement sensor, single/double-plane measurement;
3.Both manual and automatic adjustment modes are available;
4.Flexible multi-variety measurement, unique modular design, convenient for changeover, synchronous integration of automatic measurement of gear rings. One-click measuring instrument, after the workpiece is placed, just press one button and the machine will automatically execute. It can also be integrated into a comprehensive measuring machine.
5.When in use, it features a 21.5-inch display screen and an industrial control computer, with the Windows 10 operating system.
6.Suitable for the dimension detection of most brake discs;
7.With multi-level account management permissions;
8.Bilingual in Chinese and English;
9.Support USB data export and upload to MES;
10.It has a powerful statistical analysis function;

Function introduction of brake disc natural frequency testing machine
The brake disc natural frequency testing machine is developed for the brake disc eddy current testing (ET) natural frequency integrated machine, and it can also be used for single machine testing. Moreover, a front-end fixture is developed for the comprehensive brake disc testing equipment. This fixture needs to have high testing accuracy and has the characteristics of quick and convenient installation and clamping.
1.It adopts a four-way vibration acquisition card and a single-slot chassis;
2.Three-axis acceleration sensor and force hammer;
3.PC operating system;
4.Multi-account management function;
5.Bilingual in Chinese and English;
6.Support USB data export and upload to MES;
7.It can be struck manually or automatically.
8.Fourier algorithm or FRF algorithm;
9.Automatic data storage and output;
Function introduction of brake disc eddy current testing machine
The brake disc eddy current testing (ET) machine is developed for the brake disc eddy current current testing natural frequency integrated machine, and it can also be used for single machine testing. Moreover, a front-end fixture is developed for the comprehensive brake disc testing equipment. This fixture needs to have high testing accuracy and has the characteristics of quick and convenient installation and clamping.
1.A multi-channel eddy current testing instrument and a total of 9 profiling non-contact probes operate simultaneously, among which the disc surface is of scanning type.
2.The upper surface is equipped with a servo 3-axis movable probe.
3.PC operating system
4.Speed-adjustable servo-driven rotating mechanism;
5.Cylinder lifting function;
6.Multi-account management function;
7.Bilingual in Chinese and English;
8.Support USB data export and upload to MES;
We have provided complete solutions for many automotive original equipment manufacturers, helping our clients achieve a dual improvement in efficiency, production capacity and quality.
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Details

  • Pan Chuan Lu, Bao Shan Qu, Shang Hai Shi, China
  • Liz