What is the Air Bonding and Optical Bonding? How to choose between Air Bonding and Optical Bonding?

"Air bonding and optical bonding are major bonding technologies used to attach the touch panel to the LCD. More and more touch displays choose optical bonding dut to its better performance for display and touch. We can provide both bonding

To produce a touch display, it is a process to bond the touch panel (TP) to the LCD module (LCM).

In light of the adhesive method and material, there are two major bonding technologies, air bonding and optical bonding.

I. Air bonding

Air bonding is the adhesive technology by using adhesive tape (normally double-sided adhesive) to bond touch panel with LCM along the sides of the outer frame. Hence, it is an air gap inside. That is why people also call the bonding, frame gluing.

﹣Advantages

Mature process and stable yield

Simple process and low cost

Simple rework process

﹣Disadvantages

The air gap between TP and LCM increases the reflection and lowers the transmittance of light, therefore degrading the display performance.

The air gap gives room for dirt and dust particles to enter.

The structure is relatively thick

II. Optical bonding

Optical bonding is the adhesive technology by applying optical adhesive fully on and between touch panel with LCM, which eliminates the air gap and makes the screen thinner.

Optically Clear Adhesive (OCA) and Optical Clear Resin (OCR) are typical optical adhesive. They are transparent and allow light transmittance more than 90%.

﹣Advantages of removing the air layer:

Low light reflection, high transmittance, maintain quality display

It reduces the loss of light and saves power to reach the same brightness

Good touch performance

No room for dirt and dust particles after assembly

- Disadvantages

Process is relatively complex and low yield, which increases the cost.

Once it has dirt or bubbles inside, the entire screen needs to be replaced.

III. How to choose between air bonding and optical bonding?

- Comparison between air bonding and optical bonding

Recap above pros and cons of both bonding technologies:

- Air Bonding

Light Reflection: High

Light Transmittance: Average

Moisture Prevention: Average

Dust Prevention: Average

Display Effect: Average

Structural Strength: Average

Production Yield: about 99%

Cost: Average

- Optical Bonding

Light Reflection: Low

Light Transmittance: Higher

Moisture Prevention: Excellent

Dust Prevention: Excellent

Display Effect: Good

Structural Strength: Strong

Production Yield: about 90%

Cost: Higher

IV. Tips to make a selection

In light of choosing the applicable bonding method for your touch display, we could share our project experience for your consideration:

• From the display and touch performance, optical bonding is better than air bonding regardless of the cost.

• However, air bonding is a feasible option given its mature technology.

• In our project experience, most of the projects using capacitive touchscreen choose the optical bonding, while projects using resistive touch panels, some of them have specific requests to apply the optical bonding.

Currently, both technologies are common, the selection depends on the specific requirements and budget of the project.

We can provide both bonding technologies for touch display as per your request, feel free to contact us for more information.