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Measuring filling levels in automated Industry 4.0

An automated measurement of substance filling levels in storage containers is essential in Industry 4.0. For a secure and stable production process, continuous monitoring of filling levels is an absolute prerequisite. Waycon Positionsmesstechnik offers needs-based, automated monitoring of filling levels for many industries. These can be split into two main types:

-Monitoring the filling level for the feeding and timing of the filling process as well as the retrieval of stock status.

-Initiating safety measures (e.g. shutting down) when a maximum or minimum filling level is reached

In the first case, we are talking about continuous filling level control. The filling level of the monitored substance can be registered at any time at any position in the container and ensures a continuous reading. The advantage of this is that capacity planning can be adapted for irregular use at any time in the production process.

In the second case, we are dealing with a “level detection”. Predefined maximum and/or minimum filling levels are defined and monitored throughout the production process. If the relevant level limit is exceeded or too low, an action is initiated. This monitoring method is best suited to continuous processes for the timely supply or removal of necessary substances. The level detection also serves as a safety measure, for example to avoid overfilling due to system shut down.

The different methods of filling level measuring

Filling level measuring works via contact or non-contact sensors which determine the distance between the sensor and the object being measured.

More Information about the different filling methods can be found under:

Details

  • WayCon Positionsmesstechnik GmbH