How to Maximize Your ROI When Machining Small Metal Workpieces & Hard-brittle Materials?

Conprofe Ultrasonic Precision Machining Center UHB-400 Series Can Solve Your Problem!

With the selling points of "ultrasonic precision machining technology" and "1 machine for 2 types of materials", Conprofe ultrasonic precision machining center UHB-400 series receive a lot of orders from customers.

In the 5G era, hard-brittle materials and other materials which are difficult to machine are hot topics in the manufacturing industry. With reduced budget, end user customers design workpieces that have more complex shapes, use advanced materials, and have higher surface quality, precision, and machining efficiency requirements. Due to the impact of the COVID-19 epidemic, manufacturers become more cautious in production machine investment, especially the enterprises mainly focusing on metal machining. They try to find ways to catch opportunities and maximize the machine ROI with reduced budget. Conprofe ultrasonic precision machining center UHB-400 series are their best choice.

After many years of research and development, Conprofe has obtained more than 200 core patents in ultrasonic machining technology. Conprofe has successfully applied the ultrasonic machining technology in large-scale production for many cases. Conprofe 3-axis and 5-axis precision machining centers integrate Conprofe-developed ultrasonic machining technology. For hard-brittle materials, the subsurface damage is reduced by 40%; the cutting heat is down by 30%; the cutting force is downby 50%; the tool life is extended by 3 to 10 times; the surface chippings and cracks are obviously reduced; the machining efficiency is dramatically improved. In addition to hardbrittle materials such as glass, sapphire, and ceramic, the ultrasonic machining technology can also be used for materials which are difficult to machine, such as carbon fiber composite, graphite, silicon carbide, and high-temperature alloy materials. It is widely used in 3C, automobile, aerospace, medical, and other industries.

To machine workpieces with complex shapes, Conprofe has designed the world's smallest 5th axis rotary table for the UHB-400 series, which supports multi-surface machining with one clamping. This reduces the clamping time, prevents scratches due to multiple clamping operations, and improves the accuracy. The submininature 5th axis rotary table is made with a zeropoint quick change system. The table is only 105 mm high, and the internal air channel ensures quick workpiece clamping and precision positioning. The table matches with the machining center to realize simultaneous 5-axis machining, significantly improving the output and efficiency.

Conprofe UHB-400 series can machine different materials. In addition to hard-brittle materials, they can also machine small metal workpieces. Many manufacturers use the metal drilling and tapping center of Japanese brand. However, the Japanese brand machine doesn't have competitive advantages in machining small metal workpieces due to high machine costs. In addition, the machine can't be used for machining hard-brittle materials. The cost of UHB-400 series is only 30% of the Japanese brand machine. With ultrasonic technology, UHB-400 series apply to more industries and have better machining effect and higher efficiency.

Customers can select ISO20, HSK-E25 or HSK-E32 spindle and different tool magazine capacity based on different machining requirements. With powerful R&D and manufacturing strength, Conprofe can provide customers with professional consulting and after-sales service and customized solutions based on customer requirements.