THE NEXT GENERATION ROBOT CONTROLLER: PANASONIC G4

Improved motion accuracy, increased usability, and reduced spattering

A new generation of robot controller is setting higher standards in Robot Welding for speed, quality, safety, and connectivity. The Panasonic G4 is the innovative controller of our TAWERS system ‘The Arc Welding Robot System’ (TAWERS), a system designed to deliver a unique peace of mind by combining robot, controller, power source and servo wire feeder – all from one manufacturer.

The system optimizes welding processes through improved motion accuracy. A robust touch panel with a high definition 3D display simplifies handling – glove-friendly. Last but not least, allows the applied OPC UA protocol for free and flexible data exchange with other IoT devices.

Highly accurate, efficient welding experience.

The maximum speed of each axis has improved by up to 27% by fine-tuning acceleration / deceleration control. These improvements increase productivity in demanding welding tasks and product quality.

Easier to use with touch panel and 3D display.

The teach pendant has been enhanced with an intuitive, slimmed-down user interface and increased resolution on the glove-friendly touch panel display. It also includes a 3D high-definition display for operators to visualise the movement of the robot and any potential safety issues ahead of operation.

For manufacturing where everything is connected.

Fast and flexible connectivity in a manufacturing environment is enabled with the inclusion of the open communication interface OPC UA. Cameras or sensors for data collection or safety can easily be integrated into the system.

Enhanced welding performance.

Next generation welding performance is assured with a series of innovations. Welding is also enhanced, for example with one process reducing spattering by up to 62% to improve quality. The new G4 Controller also offers improved welding navigational data and management, on-site welding waveform analysis and welding defect verification without the need for external measuring equipment.