Role of Micro Motors in Wearable Drug Delivery Systems

The Role of the Motion System in Wearable Drug Delivery Systems

Wearable drug delivery systems, propelled by advanced micro-motion systems, are redefining patient care by offering a seamless and efficient means of administering medication. The combination of power efficiency, compact design, and precision engineering ensures that these devices not only meet, but exceed, the expectations of both healthcare providers and patients. Let’s explore the role that the micro-motion system plays in wearable drug delivery devices, as well as the key factors to account for when designing these systems.

How Micro-Motion Systems Help Drive Drug Delivery

Wearable drug delivery systems are a game-changer for patients requiring prolonged medication administration. Offering unparalleled convenience and comfort, these innovative devices rely on a sophisticated motion system comprised of the motor, gearbox, and other mechanical components. The success of these devices relies on the precision and reliability of this core mechanism, as it plays a pivotal role in delivering the proper dose of medication over an extended period.

Power Efficiency and Size Considerations

Given the prolonged nature of therapy, and being that these pumps are battery-powered, minimizing power consumption from the motion system becomes the main priority. Size and weight are equally important considerations, as these devices are meant to be comfortably worn on or attached to the patient's body. Striking the right balance between power efficiency, compact size, and lightweight design is crucial for enhancing the overall patient experience.

Versatility in Handling Drug Viscosities

One of the challenges in wearable drug delivery lies in the diverse viscosities of medications. A small yet powerful motion system is essential to handle a broad range of torques associated with varying drug consistencies. The output speed of the device will match the time duration of the therapy, ranging from less than an hour to the better part of a day. This requires the motion system to handle a speed range that matches the therapy. To address this, DC coreless motors, known for their power density and ironless construction, are often used. 8mm and 10mm diameter motors, such as Portescap’s 08NS and 10NS, are typically employed to minimize the device's footprint.

Customized Gearboxes for Optimal Performance

Standard gearboxes, such as Portescap’s R10 gearhead, play a pivotal role in increasing torque output while lowering speed. However, the unique constraints of wearable drug delivery systems often call for custom gearboxes to maximize the effective use of available space. This customization ensures that the device remains compact without compromising on performance.

Precision Feedback with Encoders

Encoders, typically positioned at the rear of the motor, are integrated into the motion system to ensure accuracy and provide confirmation of correct motion. These components add an extra layer of reliability to the drug delivery process.

The development of a motion system for wearable drug delivery devices requires a dedicated engineering approach, tailored to the specific drug or drug range in question and demands a thorough understanding of the therapeutic requirements and the intricacies of the medication involved. Looking to optimize the motion solution for your on-body pump design? Our engineers are well-versed in the above and are ready to start collaborating. We look forward to connecting with you soon!