【2023 CHINAPLAS】OptiSure™ Multi-layer thick-wall lens injection molding solution increases production efficiency by 30%

As an important part of automobile safety module

As an important part of automobile safety module, automobile headlight is related to driving safety, and it is also one of the most difficult and demanding parts in automobile plastic parts.

At 2023 CHINAPLAS, Tederic links advanced European molding technology around "Empowered by innovation", and will bring multi-layer thick-wall lens injection molding solutions.

NEO·H500b rotary mold core injection molding machine is equipped with TLRE12-1400 automation integration efficient precision production car light lens, one out of 4, improve production efficiency by 30%!

Headlight industry, as one of the main domestic alternative racetracks, is in the process of continuous upgrading catalyzed by automobile intelligent reform. How to break through the restriction of high quality and high efficiency production from the aspect of technology is the core proposition of current automotive headlight production.

For an automotive headlight lens with a typical thickness of 30 mm, a cycle of 600 seconds is required to complete a mold using a standard injection molding process.

Tederic OptiSure™ multi-layer thick-wall lens injection molding solution uses layered injection molding and external cooling, utilizing rotary core technology to reduce single-layer shrinkage and produce four optical lenses in 200 seconds, increasing efficiency by 30%!

It solves the technical problem that the common single layer injection molding process cannot produce efficiently and accurately.

Highlights of the program:

1. With OptiSure™ multi-layer injection molding technology, product production efficiency is increased by 30%.

2. Flexible multi-stage injection molding technology, the same shooting platform within the production cycle can be used for multiple injection and storage of different processes, to solve the problem of yellowing caused by too long retention time of raw maTedericals in the barrel, and create greater freedom of design for mold developers.

3. Equipped with electric shooting platform, the fluctuation of injection speed is controlled within 0.2mm/s, effectively avoiding the defects of flow marks and stress inequality of thick-walled optical parts.

4. Electro-hydraulic composite technology, the production energy consumption is lower than 0.32kwh /kg, and the product contains higher "green" value.

Tederic NEO·H500b rotary mold core injection molding machine

Flexible, reliable, precise and space-saving

NEO·H500b rotary die core injection molding machine is based on Tederic's advantages and experience in multi-materical molding machines for many years.This 2023CHINAPLAS is the world's first exhibition.

The combination of all-electric precision injection molding and OptiSure®- rotary core technology provides the optimal solution for high-quality production of high-precision thick-wall lenses.

Machine highlight

Flexible: Powerful platform, each platform can meet the needs of multiple injection processes.

Reliable: Rotary water jacket type mold core structure, oil and water pipeline non-motion connection, reduce the risk of leakage and maintenance costs.

Precision: The injection precision of the electric shooting platform can reach less than 0.1%; Rotary core servo drive, multi-station high-precision rotation, to ensure precise machining of products.

Space saving: pure two wide plate mold locking structure and Angle hinged arrangement, compared with the right Angle arrangement mode, covers an area of 30% less.

▲ Project partner and booth number

Tederic is confident that NEO·H500b injection molding solution demonstration on 2023CHINAPLAS for multilayer thick-wall lenses will attract the attention of customers around the world. Customers are welcome to visit Tederic Booth 12C41 or visit www.tedericglobal.com for more information!

 

Headlight industry, as one of the main domestic alternative racetracks, is in the process of continuous upgrading catalyzed by automobile intelligent reform. How to break through the restriction of high quality and high efficiency production from the aspect of technology is the core proposition of current automotive headlight production. For an automotive headlight lens with a typical thickness of 30 mm, a cycle of 600 seconds is required to complete a mold using a standard injection molding process. Tederic OptiSure™ multi-layer thick-wall lens injection molding solution uses layered injection molding and external cooling, utilizing rotary core technology to reduce single-layer shrinkage and produce four optical lenses in 200 seconds, increasing efficiency by 30%! It solves the technical problem that the common single layer injection molding process cannot produce efficiently and accurately.

Highlights of the program:

1. With OptiSure™ multi-layer injection molding technology, product production efficiency is increased by 30%. 2. Flexible multi-stage injection molding technology, the same shooting platform within the production cycle can be used for multiple injection and storage of different processes, to solve the problem of yellowing caused by too long retention time of raw maTedericals in the barrel, and create greater freedom of design for mold developers. 3. Equipped with electric shooting platform, the fluctuation of injection speed is controlled within 0.2mm/s, effectively avoiding the defects of flow marks and stress inequality of thick-walled optical parts. 4. Electro-hydraulic composite technology, the production energy consumption is lower than 0.32kwh /kg, and the product contains higher "green" value.

Tederic NEO·H500b rotary mold core injection molding machine

Flexible, reliable, precise and space-saving NEO·H500b rotary die core injection molding machine is based on Tederic's advantages and experience in multi-materical molding machines for many years.This 2023CHINAPLAS is the world's first exhibition. The combination of all-electric precision injection molding and OptiSure®- rotary core technology provides the optimal solution for high-quality production of high-precision thick-wall lenses. Machine highlight Flexible: Powerful platform, each platform can meet the needs of multiple injection processes. Reliable: Rotary water jacket type mold core structure, oil and water pipeline non-motion connection, reduce the risk of leakage and maintenance costs. Precision: The injection precision of the electric shooting platform can reach less than 0.1%; Rotary core servo drive, multi-station high-precision rotation, to ensure precise machining of products. Space saving: pure two wide plate mold locking structure and Angle hinged arrangement, compared with the right Angle arrangement mode, covers an area of 30% less.

▲ Project partner and booth number

Tederic is confident that NEO·H500b injection molding solution demonstration on 2023CHINAPLAS for multilayer thick-wall lenses will attract the attention of customers around the world. Customers are welcome to visit Tederic Booth 12C41 or visit www.tedericglobal.com for more information!