Digital Workshop Solution: Chengdu Zhengxi Intelligent Equipment Leads the Transformation of the Entire Manufacturing Process

Improving Production Efficiency by 30%+ and Equipment Utilization by 20%, Creating a New Benchmark for Intelligent Manufacturing

Chengdu Zhengxi Intelligent Group, with intelligent equipment at its core, has built a full-process digital production system and launched an integrated "hardware + software + service" solution. This solution, leveraging its technological accumulation in hydraulic presses and automated stamping lines, helps discrete manufacturing enterprises achieve significant results: a 30%+ increase in production efficiency, a 20% increase in overall equipment effectiveness (OEE), a 40% reduction in order delivery cycle time, and a 25% reduction in operating costs.

The intelligent equipment layer is the core of the solution. The hydraulic press achieves real-time monitoring and adaptive control through integrated sensing and vision inspection technologies. The automated stamping production line, paired with self-developed robots, supports rapid mold change and flexible production. The AGV/RGV logistics system uses SLAM navigation technology and seamlessly integrates with the MES system to achieve automatic material dispensing, building an efficient logistics system.

The digital system layer encompasses the Zhengxi MES system, covering all production modules and compatible with ERP/PLM integration; the digital twin platform combines 3D modeling and IoT technology to optimize production layout and processes; the AI ​​quality inspection system utilizes deep learning algorithms, achieving defect identification accuracy of 0.01mm to ensure product quality.

The data-driven layer relies on an Industrial Internet of Things (IIoT) platform, collecting data through edge computing to build a "data lake" to support predictive maintenance; big data dashboards provide customized visualization, dynamically displaying core indicators to assist decision-making. Typical application scenarios include flexible manufacturing of automotive parts and lean transformation in the home appliance industry. The implementation path adopts a phased approach, equipped with a "iron triangle" team providing 24/7 response, offering turnkey solutions to help enterprises seize the high ground in intelligent manufacturing.