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Innovation in Forged Wheel Hub Equipment: Zhengxi Intelligent Leads Industry Technological Breakthrough

Intelligent Control Technology Empowers New Heights in Precision Forging of Wheel Hubs

With the rapid development of the automotive industry, lightweight, high strength, and high safety have become core requirements for wheel hub manufacturing. Forged wheels, with their excellent mechanical properties and lightweight characteristics, have become the preferred choice in the high-end automotive market. Chengdu Zhengxi Intelligent Group, relying on its leading intelligent manufacturing technology and high-end equipment R&D capabilities, provides high-performance and high-efficiency forged wheel hub equipment solutions for the global wheel hub manufacturing industry.

Zhengxi Intelligent's forged wheel hub equipment integrates multiple core technologies such as precision forging, intelligent control, and energy conservation and environmental protection. The equipment adopts a multi-directional precision forging process, using an ultra-high pressure hydraulic system and intelligent mold design to ensure continuous metal flow lines and dense structure inside the wheel hub, improving product fatigue strength and impact resistance. Equipped with an AI vision inspection system and a real-time data monitoring platform, it achieves precise control and quality traceability of the production process, effectively reducing the scrap rate.

Zhengxi Intelligent's product line covers the entire process of wheel hub forging, providing one-stop equipment solutions. Large servo presses employ high-rigidity bodies and servo drive technology, allowing for flexible adjustment of low-speed, high-torque forging and high-speed return strokes, reducing energy consumption by over 30% compared to traditional equipment. Multi-axis forging CNC machine tools, through multi-axis linkage and adaptive control systems, achieve one-time forming of complex structures such as wheel spokes and rims, with micron-level machining accuracy.

The company's forging equipment is widely used in new energy vehicles, high-end passenger vehicles, and special vehicles. After a well-known domestic wheel manufacturer introduced its automated forging production line, its product yield increased to 99.2%, production efficiency increased by 40%, and labor costs decreased by 50%. The equipment's high reliability and low failure rate provide a solid guarantee for customers to achieve continuous and large-scale production.

Zhengxi Intelligent actively responds to the national "dual-carbon" strategy, promoting the industry's green transformation through energy-saving equipment design. Its servo drive system can recover braking energy, and its heat recovery device can use waste heat for factory heating, reducing overall energy consumption by over 35% compared to traditional forging equipment; simultaneously, the equipment operates at noise levels below 80 decibels, effectively improving the workshop working environment.

Details

  • Qingbaijiang District, Chengdu, Sichuan, China
  • zhengxi intelligent