Our turntable system Turn 230 S provides options for the welding of non-standard components (which cannot be clamped in a standard head). The welding process is different from the weld heads and tongs, due to the rotation of the clamped component around the torch. A hydraulic articulated arm is used for the correct alignment of the TIG torch with regards to the component...
Engineered for high-acceleration electric motor applications, this innovative design features alternating turns between inactive (flat) and active (waved) turns to ensure reliable performance under torsional loads and precise rotational movement. The introduction of the InterShim™ Wave Spring reflects Rotor Clip’s commitment to advancing product technology and meeting ma...
Electric screwdriver control is a typical triple closed-loop control system. The controller contains various tightening strategies, such as the torque/angle method, which uses these control algorithms to real-time regulate the operation of the servo motor. An electric screwdriver uses a servo motor as its power unit, connected to a reduction mechanism to increase output ...
In the automated production and assembly of various products, a feeding process is essential. However, since most product components are irregularly shaped, there is no standardized feeding method for such parts. Currently, most feeding processes rely on traditional vibratory feeders, but these present five major drawbacks when handling irregular parts in automated feedi...
During the process of tightening bolts with an electric screwdriver, it is sometimes found that the torque applied to the bolt exceeds the set value significantly (over-torque), causing a torque overshoot problem. This torque overshoot may lead to bolts being stretched or even broken, affecting the quality of the tightening, increasing costs, and resulting in rework and ...
In automated assembly, short screws (with a length-to-diameter ratio less than 1.2) and the presence of interference pose significant challenges to automatic screwing. Traditional blow-and-suck automatic screwing methods often result in screw tipping at the nose position under such conditions, leading to high automation failure rates. However, Danikor’s side-mounted blow...
In bolt connection processes, the application of glue is not only an effective means to enhance connection performance but also a crucial measure to ensure long-term stable operation of equipment. By applying glue, the sealing performance of bolt connections is significantly improved, effectively preventing liquid or gas leakage. Additionally, it enhances anti-loosening ...
In the assembly of critical components such as automotive engines, cylinders, and new energy drive motors, the requirements for air tightness and residual torque during tightening operations are extremely strict. These areas typically involve the fastening of multiple bolts, and the traditional sequential tightening method can easily lead to elastic interactions between ...
In modern automotive manufacturing—especially in complex assemblies like car seats where space is extremely limited—choosing the right tightening tool is critical. Conventional straight-grip electric screwdrivers often struggle to reach confined areas due to their length and angle, which can reduce assembly efficiency and compromise quality. Danikor’s right-angle electri...
In the field of intelligent manufacturing, the application of flexible vibratory feeder technology is gradually becoming a key method to improve production efficiency and quality. However, in actual operations, when dealing with materials that have very subtle differences between their front and back sides, traditional visual recognition methods often struggle to accurat...
In today's digital age, 3C electronic products (computers, communication devices, and consumer electronics) have become an indispensable part of people's lives. These products contain a large number of high-precision electronic components that are highly sensitive to static electricity. Electrostatic discharge (ESD) can damage these components, leading to increased produ...
Every welder knows: the path to a perfect weld begins with proper joint preparation. Only precise preparation leads to high-quality welds that can even meet the stringent requirements of the high-purity industry. When welding pipes, edge preparation is especially critical. For this purpose, Orbitec offers cutting saws and tube squaring devices. An orbital cutting saw del...
As a high-precision tool, the hand-held intelligent electric screwdriver is widely used in fields such as automotive manufacturing, aerospace, and electronic devices where tightening processes must meet stringent requirements. In real-world use, however, the error of the tightening tools can be influenced by many factors, ranging from the performance of the device itself...
In modern manufacturing, error-proof tightening is a critical link for ensuring product quality and production reliability. To achieve effective tightening error-proofing, one cannot rely solely on regulating operator actions; instead, a holistic view of the entire production flow is required. Below are the key areas that need attention: 1. Incoming-Material Control The ...
The demand for customized packaging solutions is growing rapidly. Today, businesses and consumers alike seek packaging that not only protects products but also minimizes waste by perfectly fitting item dimensions. This shift toward personalized box designs—covering a wide variety of shapes and sizes as classified under international standards like FEFCO—poses a significa...
In modern industrial production, multi-product co-line manufacturing has become the norm. For electric screwdrivers, frequently switching parameters for screws of different specifications has long been a bottleneck affecting production efficiency. Traditional screwdrivers require significant time to reconfigure tightening parameters each time a new model is introduced. T...
In modern automated production, the automatic screw-tightening mechanism plays a vital role. It not only raises production efficiency but also ensures the stability and consistency of product quality. Below, the main components of an automatic screw-tightening mechanism are introduced in detail, illustrated with Danikor-brand equipment. Screw Feeder: Orderly Supply The ...
In industrial production, driving screws is a common yet critical operation; the quality of tightening directly affects product quality and safety. However, when operators make mistakes or when procedures are not standardized, the same bolt may be tightened more than once, which can create numerous hidden risks. To tackle this problem, leveraging the advanced features of...
In the over 70 years since establishing our injection molding division in 1955, Matex has been manufacturing injection molded parts for a wide range of applications. Our three manufacturing bases in Japan, China, and the Philippines, steadily provide manufacturing capabilities that can meet large-scale production demands. With our many years of experience and advanced ...
In modern automated production, screw feeders are indispensable for boosting assembly efficiency. Yet jamming is one of their most common faults, severely affecting throughput and product quality. Understanding why jams occur and implementing effective counter-measures is therefore essential for smooth production. Main causes of screw-feeder jams Improper air-pressure a...
With tube-to-tubesheet weld heads, it is possible to achieve consistently high-quality, reproducible welding of tubes to tubesheets, with or without additional wire. The tubes to be welded can be flush with the tubesheet, offset, protruding or behind the tubesheet. The RBK 38 S is a small, handy water-cooled head for welding tubes to tubesheets up to an ID of 36.7 mm, wi...
For an automatic screw-driving machine to run continuously, screws must be fed in a stable and repeatable way. Today’s machines are generally divided into two feeding principles: • Blow-feed: compressed air blows the screw directly under the screwdriver bit; the bit then travels downward and drives the screw into the product hole. • Vacuum-pick: the bit uses vacuum ...
As smart-manufacturing takes over, product-assembly processes keep evolving toward higher speed and better quality. Consequently, the automatic feeding of screws is now expected to meet ever-stricter standards in every assembly industry. A screw-feeding machine (also called screw presenter, screw sorter, or screw arrangement machine) is a relatively simple automation de...
In modern industrial production, automatic bolt tightening is a common process. Among its many operation modes, the “bottom-up” (upside-down) tightening scenario is particularly troublesome: gravity tends to make the screw back out or even fall, which hurts both productivity and product quality. This article discusses several effective solutions, with references to Danik...
In today’s assembly, palletizing, sorting, injection-molding and similar industries, products are updated so rapidly that part features change just as quickly. Traditional vibratory-bowl feeders can no longer keep pace with these ever-shifting requirements. At present, most automatic work-piece feeding for robots still relies on either vibratory bowls or manual placement...
In the automotive-parts assembly line, bolt tightening is both a critical process and one of the most labor-intensive operations. Because bolts come in many types, large quantities, and look very similar, operators frequently make mistakes that lead to quality defects. A company’s quality-defect list and rework records show that thread stripping, missing or wrong bolts, ...
Bolt assembly is essentially the process of providing the joint with an appropriate clamping force. Yet, in practice only about 10 % of the applied torque is actually converted into clamping force. Therefore, on real production lines we have to develop an effective tightening strategy that matches the bolt’s actual working conditions so that the final tightening quality ...
With the rapid development of automation technology, automatic screw-feeding systems have been widely adopted in automated bolt-assembly applications. Compared with traditional manual operations, these systems not only reduce the repetitive workload and operator fatigue, but also guarantee consistent feeding stability and shorten the screw-supply cycle through continuous...
The open weld heads from Orbitec impress with their robustness, reliability and ease of use. Slight ovality can be compensated for. They guarantee high quality and reproducibility of the weld seams. The greatest possible flexibility is made possible by stepless clamping on one side only and the option of turning in the torch. Welding with wire feed is also possible. The ...
In most blow-feed screw-driving systems, the feed tube acts as the screw’s transport channel. If the tube is even slightly bent or deformed—especially when the screws are large—their tips can catch against the inner wall and jam. Conversely, small screws (low length-to-diameter ratio) tend to tumble inside an oversized or overly flexible tube, causing instability and rai...
In recent years, end-user demand has become increasingly diverse and individualized. As a result, manufacturing has shifted from long runs of a single product to “high-mix, low-volume” production. More product variants inevitably mean more frequent change-overs, which—if handled traditionally—waste labor, erode OEE, and introduce safety risks. Conventional flexible vibra...
In industrial-automation production, the feeding of thin and lightweight parts has long been a pain point for manufacturers. Because these parts are light and thin, they are easily scratched and prone to sticking together, placing high demands on the accuracy, stability, and compatibility of any automatic-feeding system. Traditional feeding methods—such as circular vibra...
In modern industrial production, bolt tightening is a critical step for ensuring secure component joints. The yield-point & angle tightening strategy can significantly increase bolt-utilization rates, enhance joint robustness, and reduce failures such as loosening or breakage. However, this method is not suitable for certain working conditions. Limitations of the Yield-...
In modern industrial production, the electric screwdriver (commonly called “electric batch” or “screwdriver”) is an indispensable tool in assembly operations. According to the level of automation, electric screwdrivers are mainly divided into two categories: fully automatic electric screwdrivers and semi-automatic electric screwdrivers. This article will provide a detail...
In the final assembly workshop of an automobile plant, sunroof screw assembly is a challenging task. Because the sunroof is located on the roof of the vehicle, the available assembly space is limited, and operators must perform the operation from inside the cabin in an upward direction. This not only increases the difficulty of tightening but also places higher demands o...
Orbital Welding System The process of orbital welding is complex. We make your work in orbital welding technology easier with innovative orbital welding systems. There are a variety of orbital welding systems available—modular or in compact designs—tailored to different industries and requirements. An orbital welding system consists of several components: • Controller: T...
