#Product Trends
Enerpat Mattress Shredding System Achieves 95% Metal Recovery, Tackles Landfill Issues in New Zealand
Global Clients Choose ENERPAT — 95% Metal Recovery, Fully Automatic Mattress Recycling Line Solves NZ’s Landfill Challenge
【A Real-World Case】
August 2025 – New Zealand’s leading environmental service provider sent their decision-makers directly to ENERPAT’s China factory.
Their key question:
“Can one recycling line fully solve the mattress landfill problem?”
After witnessing the full process — from shredding a 1.8m mattress to clean metal separation — their verdict was clear:
“This is exactly the solution we need!”
【Technical Validation: 4 Key Advantages of the ENERPAT Mattress Recycling Line】
1. Fully Automatic Operation — Save Labor, Boost Efficiency
Feed entire mattresses directly into the 4-shaft shredder
No manual dismantling needed
✅ Client quote: “We would never consider manual solutions.”
2. High-Purity Separation — Maximize Material Value
✅ Magnetic separator recovers 95% of steel springs, zero fabric residue
✅ Optional air separator refines purity to >99%, ideal for high-value recycling
3. Low Noise Design — Smooth Implementation Anywhere
✅ Measured operating noise: <75 dB
✅ Suitable for urban or industrial sites
✅ Modular layout tailored to client’s 40–50m plant footprint – custom design included
4. 100% Resource Recovery — End Landfilling for Good
✅ Metal → steel mills
✅ Non-metal → RDF fuel
✅ “Not a single mattress ends up in landfill” — Goal achieved
【On-Site Test: Real Mattress, Real Results】
①Client Challenge:
Shred a 1.8-meter mattress, far beyond the standard 1.2m test limit.
With urgent delivery and support, ENERPAT engineers conducted full testing.
②Outcome:
✅ 100% Clean metal separation
✅ Uniform non-metal particle size (RDF grade)
✅ Noise levels better than expected
“Waiting 2 hours for the mattress delivery? Worth it!” — Client
【Why Choose ENERPAT for Mattress Recycling?】
When it comes to mattress recycling solutions, ENERPAT stands out as the trusted partner for global environmental service providers. Here's how we address the most critical industry challenges:
❌Problem: Fabric Wrapped Around Metal Springs
✅ ENERPAT’s Solution:
Our advanced 4-stage shredding system combined with high-intensity magnetic separation ensures clean spring recovery with zero fabric entanglement — a key concern for recyclers worldwide.
❌Problem: Equipment Footprint Too Large for Existing Facilities
✅ ENERPAT’s Solution:
ENERPAT’s mattress shredding lines are compact and modular, starting from just 34 meters in length. We provide customized layouts to fit into workshops as narrow as 40–50 meters.
❌Problem: Doubts About Real-World Performance
✅ ENERPAT’s Solution:
We offer 72-hour live testing using your actual waste mattresses. Clients can witness the full shredding and separation process before making a decision, with full technical support on-site.
❌Problem: Compliance Pressure from Environmental Regulations
✅ ENERPAT’s Solution:
Our recycling line achieves 100% material recovery:
Metal components go back to steel production
Non-metallic waste is converted into RDF fuel
We also provide automated compliance reporting to help meet strict sustainability mandates.
“We flew 10 hours just to visit ENERPAT — because you’re the only company willing to prove it live!”
— New Zealand Client, Environmental Service Industry
【Ready to Replicate NZ’s Success?】
✅ Step 1:
Send us your factory layout → Get a free 3D recycling line design
✅ Step 2:
Bring your real mattress → Complete performance test within 72 hours
✅ Step 3:
Choose Standard (Magnetic) or Upgraded (Magnetic + Air Separation) → ROI in just 6 months!
