How Can a 630 Ton Iron Chips Briquetting Machine Process 200,000 Tons of Iron Chips Annually? | ENERPAT Successful Case

Learn how ENERPAT customized 630-ton BM-6320 iron chips briquetting production line for a CR equipment company. It solves the pain points of iron chips accumulation and environmental pollution, realizes iron chips resource recycling and cutting fluid

Project Overview: ENERPAT BM-6320 Iron Chips Briquetting Machine
In the field of metal processing, efficient and environmentally friendly disposal of iron chips has become a key challenge for many enterprises. This case study focuses on how ENERPAT's custom 630 ton iron chips briquetting machine helped a CR equipment manufacturing company solve its iron chips disposal problems, achieve resource recycling, and comply with national environmental protection policies. The core equipment of this project, the ENERPAT BM-6320 iron chips briquetting machine, has become a game-changer in the client's production process, bringing significant environmental, resource and economic benefits.

1. Basic Project Information

- Project Name: ENERPAT BM-6320 Iron Chips Briquetting Machine

- Client Name: A CR Equipment Manufacturing Co., Ltd.

- Project Start Time: January 2025

2. Project Background

The client is a professional metal processing enterprise whose products are mainly supplied to large automobile manufacturers and major rail transit infrastructure construction projects. Currently, the company is focusing on a new precision casting project with an annual output of 200,000 tons. During the metal processing process, a large amount of cast iron (steel) chips are generated. If these iron chips are not properly treated, they will not only occupy a great deal of storage space but also cause serious environmental pollution.

To respond to national environmental protection policies and improve resource utilization efficiency, the client decided to introduce a high-performance iron chips briquetting machine. After in-depth market research and communication, the client finally chose ENERPAT's BM-6320 iron chips briquetting machine, aiming to realize the resource utilization of iron chips and promote the green and sustainable development of the enterprise. The successful cooperation has won high recognition from the client, as evidenced by their testimonial below:

Client Testimonial

"ENERPAT deeply understood our iron chips disposal and environmental protection pain points, providing a tailored 630-ton deoiling briquetting production line. This cooperation solved our environmental issues, improved resource utilization and economic benefits, and we look forward to further in-depth cooperation."

3. Client Requirements

Based on the above challenges and goals, the client put forward clear requirements for the iron chips briquetting machine, focusing on efficiency, environmental protection and intelligence, to ensure that the equipment can be perfectly integrated into the existing production line:

1. Efficient Processing Capacity: The iron chips briquetting machine must have efficient processing capabilities to ensure the continuous and stable operation of the production line. With the expansion of the client's production scale, the demand for iron chips processing is increasing, so high efficiency has become the primary requirement.

2. Environmental Protection Requirements: The equipment must comply with national and local environmental protection standards to avoid secondary pollution during processing. The client attaches great importance to environmental protection, so high requirements are placed on the environmental performance of the iron chips briquetting machine.

1. Automation and Intelligence: The client hopes to improve production efficiency by introducing automated equipment. At the same time, the iron chips briquetting machine should be equipped with intelligent monitoring and fault early warning functions to ensure the stable operation of the equipment and reduce manual intervention.

4. Customized Solutions

To fully meet the client's needs, the ENERPAT team conducted multiple communications with the client and conducted on-site surveys of the production site. Based on the actual production situation and requirements of the client, a customized solution consisting of a feeding elevator + centralized feeding bin + BM-6320 iron chips briquetting machine + waste liquid collection tank was finally proposed. This integrated solution can realize the full-process automated processing of iron chips, from feeding to briquetting and waste liquid recycling.

- Feeding Elevator: It is specially designed to transport iron chips to the iron chips briquetting machine without dripping or leaking, ensuring a clean and tidy production environment and stable material supply.

- BM-6320 Iron Chips Briquetting Machine: This equipment is designed for customers with large output requirements. It has a compression force of 630 tons and a maximum output of 5 tons per hour, which can fully meet the client's urgent needs for large-scale iron chips processing. The machine adopts advanced compression technology, which can compress loose iron chips into high-density briquettes, facilitating storage and transportation.

- Waste Liquid Collection Tank: It is used for simple filtration of cutting fluid/oil. The tank adopts a secondary filter design to effectively recover the cutting fluid in the iron chips. When the cutting fluid reaches the liquid level scale, the tank can automatically pump the liquid, realizing the recycling of cutting fluid and reducing resource waste.

5. Project Summary

ENERPAT has always been committed to starting from the client's perspective, focusing on meeting their actual needs in service and design. By deeply understanding the client's pain points and concerns, we provided targeted solutions that were highly recognized. The application of the BM-6320 iron chips briquetting machine has brought significant benefits to the client in three key aspects:

5.1 Environmental Benefits

By introducing the BM-6320 iron chips briquetting machine, the client can effectively treat a large amount of iron chips generated during the production process, avoiding environmental pollution caused by iron chips accumulation. At the same time, the waste liquid collection tank can effectively recover the cutting oil in the iron chips, reducing the pollution of waste oil to soil and water sources, and helping the client achieve green production.

5.2 Resource Benefits

After briquetting processing by the iron chips briquetting machine, the iron chips realize the recycling of metal resources. This not only reduces the exploitation and consumption of primary metals but also maximizes the recovery and utilization of iron chips, reducing resource waste and conforming to the concept of circular economy.

5.3 Economic Benefits

The introduction of automated iron chips briquetting machine greatly improves the processing efficiency of iron chips, reduces manual operations, and thus lowers labor costs. In addition, the briquetted iron chips are easier to store and transport, which reduces the storage and transportation costs of iron chips. At the same time, the recycled cutting fluid can be reused, further reducing the production costs of the enterprise.

Is your factory also facing iron chips disposal challenges? Contact us now to get an exclusive free solution design and quotation! Email: [email protected]