High-Temperature Alloy Chip Briquetting Machine | ENERPAT Success Case

High-Temperature Alloy Chip Briquetting Machine with MSA-F800 Shredder & ED-600 Deoiler (98% deoiling rate) meets 10t/12h output, 500t pressure, realizes automatic & eco-friendly processing, reduces re-melting oxidation loss and enterprise costs for

re you also troubled by loose briquettes, high oil content, high oxidation rate during re-melting, and environmental pollution caused by your current briquetting machine? Especially for high-temperature alloy chips, improper processing not only increases material loss but also fails to meet increasingly strict environmental standards, even affecting normal production? This case will show you how ENERPAT’s customized solution solves these pain points for a special alloy manufacturing enterprise.

Why Do You Need a Professional High-Temperature Alloy Chip Briquetting Machine?
For metal processing and solid waste recycling enterprises focusing on high-temperature alloy recycling, high-temperature alloy chips (such as corrosion-resistant alloys and precision alloys) are valuable renewable resources. However, if the processing equipment is not professional enough, it will bring a series of problems: loose briquettes lead to high oxidation rate during re-melting and increased material loss; high oil content in chips not only pollutes the environment but also generates harmful gases during re-melting; backward manual operation is inefficient and increases labor costs. With the increasingly strict environmental policies, professional high-temperature alloy chip processing equipment has become an inevitable choice for enterprises to achieve environmental compliance, reduce costs and improve efficiency.

Customer Background & Core Pain Points
The customer is a medium-sized metal processing and solid waste recycling enterprise, mainly serving the manufacturing and metal processing industries. The company mainly recycles high-temperature alloy chips such as corrosion-resistant alloys and precision alloys, and remelts them into special alloy ingots, bars, plates, etc., for use as raw materials.
The briquetting machine currently used by the company cannot press tightly and has a high oil content, leading to high oxidation rate during re-melting, increased loss, and the generation of harmful gases that pollute the environment. With the increasingly strict environmental policies, the company needs to ensure that its metal chip processing process complies with national and local environmental standards to avoid secondary pollution.

Core Equipment Requirements
- Efficient Processing Capacity: The customer’s output requirement is 10t/12h, so a set of equipment capable of efficiently processing high-temperature alloy chips is needed to ensure the production line can operate continuously and stably to meet the company’s growing production needs.
- Environmental Requirements: The equipment must comply with national and local environmental standards to ensure no secondary pollution during the processing. In particular, the cutting oil generated during the conveying and crushing process must be properly treated.
- Automation & Intelligence: The company hopes to improve production efficiency by introducing automated equipment, and the equipment should be equipped with intelligent monitoring and fault early warning functions to ensure the stable operation of the production line.
ENERPAT’s Customized Solution
After multiple communications and on-site surveys with the customer, ENERPAT recommended a customized solution: Feeding Conveyor + MSA-F800 Single Shaft Shredder + ED-600 Deoiler + Central Feeding Silo + BM-5012 Briquetting Machine + Waste Liquid Collection Tank.
1. MSA-F800 Single Shaft Shredder
It crushes clumped/filamentous high-temperature alloy chips to facilitate subsequent briquetting. The customer’s output requirement is 10t/12h, so we recommended this model 800, with a screen size of 40mm and a maximum hourly output of 1.6t, which can meet the customer’s output requirements.
2. ED-600 Deoiler
Since the customer’s high-temperature alloy chips contain cutting fluid, we equipped a deoiler that can deoil and spin-dry the waste chips, effectively separating the attached cutting fluid. It has many advantages such as large single feeding capacity, clean spun chips, and thorough solid-liquid separation, with a maximum deoiling rate of over 98%.
3. BM-5012 Briquetting Machine
This is a model 5012 briquetting machine, specially designed for high-temperature alloy chips. It has a pressure of 500t, which can compress high-temperature alloy chips into compact round cakes, with a maximum hourly output of 500kg and a cake diameter of 120mm.
4. Waste Liquid Collection Tank
It performs simple filtration of cutting fluid/oil, adopts a secondary filter screen design to recover the cutting fluid, and automatically pumps the fluid when the cutting fluid reaches the liquid level scale.
Project Value & Benefits
1. Environmental Benefits
By introducing the metal chip crushing, deoiling and briquetting production line, the company can effectively handle a large amount of accumulated high-temperature alloy chips, avoiding environmental pollution caused by cutting oil leakage. In particular, the introduction of deoiling equipment can effectively remove the cutting oil from the metal chips.
2. Resource Benefits
After crushing, deoiling and briquetting, the high-temperature alloy chips realize the recycling of waste metal resources, reduce the mining and consumption of primary metals, maximize the recycling and utilization of metal chips, and reduce resource waste.
3. Economic Benefits
The introduction of automated equipment has greatly improved the processing efficiency of metal chips, reduced manual operations, and lowered labor costs. Efficient metal chip processing has also reduced the storage and transportation costs of metal chips.
About ENERPAT
ENERPAT is dedicated to providing customized solid waste processing solutions for global enterprises. With professional R&D capabilities, high-quality equipment and full-cycle service, we help customers solve waste processing pain points, achieve environmental compliance, and realize the win-win of environmental benefits and economic benefits.
Meta Description: ENERPAT BM-5012 High-Temperature Alloy Chip Briquetting Machine, matched with MSA-F800 shredder & ED-600 deoiler (98% deoiling rate), meets 10t/12h output, 500t pressure, automated & eco-friendly, reduces oxidation loss & costs for alloy recycling enterprises.