Automated feeding - counting and packaging system for earplugs

Engineered precision for delicate, high-speed applications

When it comes to packaging non-standard products like earplugs, precision and product-specific design are essential. Imanpack has developed a fully customised system to ensure consistent performance, accurate counting, and high-speed packaging, all while handling delicate materials with care.

Designed specifically for earplugs, this complete line covers the entire packaging cycle:

Torsional vibratory feeders: Dual vibrators provide steady product flow, supported by air jets and mechanical selectors that regulate and align each earplug for downstream handling.

Paddle conveyor with pneumatic feed: Ensures perfectly timed transfer of products, maintaining flow consistency even at high speeds.

Servoflex PRO flow-wrapper: High-speed horizontal flow-pack machine capable of reaching 300 bags/minute, using both polypropylene and paper film. Features include automatic roll change for continuous operation and reduced downtime.

Automatic box filling station: An integrated photocell counts the number of bags per carton, while a smart conveyor system manages box logistics—segregating empty and filled cartons for streamlined collection and palletising.

This turnkey system demonstrates Imanpack’s expertise in creating tailor-made automation for unique product shapes and handling challenges. It ensures reliability, high throughput, and packaging quality that meets the most stringent industrial requirements.

Watch the full system in action to see how we bring speed, accuracy, and product protection together in a single solution.

Contact our team to explore how we can adapt this technology to your product.