Ceramic Bead Blasting Media: Precision Surface Finishing Solutions

Innovative Technology for Efficient Surface Finishing, Empowering Precision Manufacturing

I. Core Technical Advantages

1. Material Properties: Optimal Hardness and Durability

Our ceramic beads, primarily composed of aluminum oxide (Al₂O₃) or zirconium oxide (ZrO₂), offer:

High hardness (Mohs 8-9): Ideal for tough alloys (e.g., titanium, stainless steel).

Uniform sphericity: Minimizes surface scratches, perfect for precision polishing.

Heat/corrosion resistance: Reusable for 10-15 cycles, reducing media costs by 50%.

2. Scientific Process Control

Particle size options:

Coarse beads (0.5-1.5 mm): Effective for descaling and heavy rust removal.

Fine beads (0.1-0.3 mm): Achieve mirror finishes (Ra ≤0.2 μm) for medical devices.

Optimized parameters:

Recommended pressure: 0.4-0.7 MPa; blasting angle: 30°-75° to prevent workpiece damage.

3. Sustainability and Cost Efficiency

Silica-free formula: Compliant with domestic and international standards (OSHA/EU).

High recyclability: 3x longer lifespan than glass beads, cutting long-term costs by 30%.

II. Industry Applications and Verified Results

1. Aerospace Components

Applications: Turbine blade deburring, composite coating preparation.

Client feedback:

Significant improvement in surface roughness consistency and extended fatigue life.

2. Medical Device Manufacturing

Applications: Surgical instrument polishing, orthopedic implant cleaning.

Client feedback:

Medical-grade surface finishes that reduce bacterial adhesion risks.

3. Additive Manufacturing Post-Processing

Applications: Support structure removal, surface smoothing for metal 3D-printed parts.

Innovation:

Wet ceramic blasting (water-air mix) minimizes dust retention in complex geometries.

III. Performance Comparison

Parameter: Ceramic Beads, Steel Grit , Glass Beads

Hardness (Mohs): 8-9, 6-7 , 5-6

Reuse Cycles: 10-15, 3-5, 5-8

Surface Roughness (Ra): 0.1-1.5 μm, 2-10 μm, 0.5-2 μm

Environmental Impact : Non-polluting, Heavy metal risk, Silica dust risk

Ⅳ. Future Trends: Smart & Sustainable Manufacturing

Intelligent Blasting Systems:

AI-powered parameter optimization for precision control.

Automated production lines for energy-efficient operations.

Green Initiatives:

Recyclable ceramic bead R&D to minimize resource consumption.

Spent media recovery services for closed-loop production.

Ⅴ. Our Products & Services

Jiangsu Henglihong Technology provides comprehensive ceramic bead blasting solutions, including:

Full-range ceramic media: Particle sizes from 0.1 mm to 1.5 mm for diverse applications.

Custom process development: Free sample testing and parameter optimization.

Technical support: On-site training for rapid production ramp-up.

Conclusion

Ceramic bead blasting is redefining precision and efficiency in surface finishing. At Jiangsu Henglihong Technology, we prioritize innovation and sustainability to empower high-end manufacturing. Partner with us to unlock new possibilities in your production processes.